Our Garage+ Project – Week 10 and 11 Update

The project continues! Although I was so late with Week 10 that I decided to combine weeks 10 and 11. As you will see from this post – a lot went on from September 19-October 2, 2021. Some of it involved construction, some not – as you will see. I’ll do my level best to make this interesting by including not only some construction photos, some other stuff, to include golf and a bit of hobbies!

There are a lot of pictures here – click on any of them for a bigger view.

Let’s start with electrical work and some progress around the cellar. Wait, the cellar? Why there? Aren’t you building a new garage and house deck Mark? All valid questions that I am presupposing that you may be asking! So let me attempt clarification.

To power the new building, I needed to get the service upgraded from 100 amps to 200 amps. Our electrical service meter and box was in the back of the house over the old (now removed) house deck. Previously, electrical power came from the National Grid pole out front on the street to the house then went along the soffit and into the cellar at the back right-hand corner of the house if you will. The plan was to make this bigger and better by moving the meter and building a new box for it at the front left corner of the house. A new hole had to be drilled for the new power cable, and that needed to be run to a new replacement distribution box in the basement. This work occurred on September 21st.

Here you see he old distribution box mounted on whatever lumber the previous homeowner had available – back in the 50’s? 60’s? – to include a piece of trim! We had a series of shelves built by the previous owner long ago (probably 40+ years) along this wall. We had put an old bureau (left over from my childhood actually) under the shelf planking that was attached to the monstrosity that the distribution box was mounted on. The dryer vent snakes up to the wall as you see.
Here you see the electricians (Mike and Paul) trying to determine the sill height to drill for the power cable by using the window as a reference for outside. The actual hole would be far to the left. The other end of the old shelving/cabinet that I referred to above is seen here on the wall under the cassette cases (future yard sale items).

Drilling through the old sill was a bitch. The sill was quite thick – 13″ – and made of solid oak. The hole drilling destroyed two hole saw bits.

The view through the sill access hole from inside. This was 13″ of solid oak. Mike Astrella (electrician) can be seen here peering through the other side.

Outside, work went on the new meter box and running the cable and hooking it up to the power grid.

Completed. The box on the left is an old Verizon landline box (now removed) and the one on the right is our Spectrum cable line.

Back in the cellar, the old distribution box mounting monstrosity was removed and a new sheet of plywood and some lumber from the garage build was used to build a suitable mount. The new configuration is bigger and we will need to move the dryer to the wall to the left of the distribution box so that the vent hose is not right next to it. But, as we were using the old the shelves I never got around to paint it as you can see – and it looked like hell.

Also, I need to back up a bit. It had been necessary for me to clear a lane along the wall for the electricians to run the power cable prior to their starting work. After I did that, I got a good chance to look at the wall and the crappy homemade shelving/cabinet. I noticed a lot of old paint flaking on the wall near the dryer vent and some puckering where I had painted the corner in the front left of the house. The puckering was due to efflorescence, not water leaking, even with the excessive rain we have had this summer. An old dry well that I had built over a decade ago in the front left corner of the house was no longer doing its job, so the rain water outside the basement wall was not properly draining – leading to the efflorescence bubbling up behind the paint. We decided that the shelving cabinet needed to go and the wall repainted.

Before I did that, I rebuilt the drywell. When I originally built it, I had dug down about 3 feet and hit sand, so I had then assumed that the soil was free-draining. When I dug this time, I went a bit deeper, and to my surprise I found that there was yet another soil layer under the sand. This one was a loamy clay – that does not drain well. So, I dug down another 3 feet and backfilled it all with sand from the excavations in the backyard. I replaced the downspout extensions and doubled the length. The we covered the area with a filter fabric and then covered that with river stones.

I then spent the time to take down the shelving/cabinet with my wife. She was able to recycle the doors as shelving in another section of the cellar. I scraped off any flaking paint and exposing any efflorescence. Then, I used a mildly acidic product, Drylok Etch, across the wall to clean and prep for painting with bright white Drylok Extreme (both from Home Depot). This took a while, but came out well. We are taking the opportunity to clear out some stuff and have a yard sale this weekend to get some new homes for some good stuff we don’t need anymore. Plus, I can’t do any hobbies as you can see below!

Back in the garage, the septic line was stubbed up in the floor with a cleanout.

A very exciting septic line beginning…

On the 24th, it was time to place the concrete floor in the garage. I say “place” and not “pour” because that was drilled into me in the US Army Corps of Engineers as the appropriate terminology – and that stuck.

The concrete truck arrives and begins to discharge its load…but there’s a problem…
…the concrete truck chute cannot extend far enough into the garage.

This was no problem as this plywood will be removed eventually when the door is installed.

Because of the many rain days, Andy Cormier arranged to get help to finish off the septic line installation.

Having the septic line in the ground and attached to the septic tank allowed for its backfilling as well as work to proceed on the driveway excavation.

On Monday, September 27th, Lynn and I participated in the annual West Point Society of New England’s annual charity golf tournament, along with our friends, Lisa and Jim Kularski. This year, the beneficiary was Homes for our Troops. It was a nice break while construction work continued.

When we returned home, there was a lot of dirt moved around. It turned out that the soil under the driveway had the same layering issue that I found in my dry well excavation – so a lot had to go, and be replaced with clean fill.

Excavation showing the soil cross section
Better view of the soil layers.

Of course, Tuesday the 28th brought yet more downpouring rain. Therefore, earthwork and any other work could not happen. We only got a delivery of deck material for the house deck.

Deck lumber delivery.

On Wednesday the 29th, the skies cleared and work could proceed. The driveway was excavated and brought to grade. Old asphalt, and interfering roots and stumps (including a 4-5 ton maple tree stump) were removed in this process.

At the end of the day, the driveway was filled, and all the holes were filled in.

Driveway base in.
Top view.
No more stump.

The next work skipped a day (rain), and that involved the framing of the replacement house deck. This was October 1st. Jonny also got ready to install the rain gutter system for the garage deck.

Deck framing on October 1st.

To make up lost time to rain, work continued on the deck on Saturday the 2nd. This weekend I had not one but two competitive golf tournaments. The first was on Saturday which was the Finals of the Tour of the Brookfields. If you are on Facebook, the group link is here. I am a member of the committee. My team was in the lowest division, but we did not come in the top three. Still, congrats to the winners!

Better luck next year.

After the tournament, I returned to see progress on the house deck.

Saturday progress
Different angle view.

So, a lot of progress was made over the two weeks!

(Lastly, I previously mentioned a couple things that I need to circle back to – the first being the Sunday Founder’s tournament at Quail Hollow Golf and Country Club (where I am a member). This was an individual event and I played better, but not well enough to be the winner (only one male and one female winner out of dozens of players so no big deal). However, back during the annual club championship (a two-day 36-hole tournament of individual medal play from the back tees) on July 31-August 1st – I was able to play my best golf of the year (98/88 for a net 2 over par for the event) and win the D flight against 11 others. So Sunday, I got my reward.

In my office!

What you see here left to right is a comic statue that belonged to my grandfather Marcus (a WWII vet who gave me a love of golf), my unlucky conquistador “Franco”, my trophy, and as it’s October, my Halloween mini-diorama with Ral Partha 25mm figures of classic monsters from the 30’s Universal Studios movies.

Ah, but I digress – week 12 is well underway and I will have much more to share. I hope that you enjoyed this and thanks for looking!

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Author: Mark Morin

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